The lifecycle cost of an aluminium melting furnace includes much more than just its initial price. Energy consumption, maintenance requirements, downtime, refractory replacements, and manpower all factor into the total cost of ownership. When evaluating a furnace purchase, companies often conduct a detailed ROI analysis to weigh these long-term costs against productivity and product quality gains. In many cases, investing in a more advanced or efficient furnace pays off significantly over time.
Customization plays a key role in furnace design. Depending on the product being made—whether ingots, billets, die-cast components, or extrusions—furnace size, tilting capabilities, and holding capacity must be tailored. Foundries often require furnaces that can integrate with casting lines, while recycling plants may prioritize throughput and scrap handling. Engineering the furnace to meet specific process needs enhances workflow and minimizes bottlenecks in production.